Prototype, emulation, implementation and evaluation of SCARA Robot in industrial environment

Abstract In today’s world, industrial technological advancement includes robotics and automation for its faster response and maximum predictable performance. In this paper, a 4- degree of freedom (DOF) Selective compliance Assembly Robot Arm (SCARA) robot has been implemented in an industrial domain for component handling. Since simulation is the backbone of real time implementation, so the overall design has been developed using CAD software. The control technology to guide robotic movement has been developed using ACE controller instead of using any conventional controller. Emulation model has been developed in 3D Visualization using controller software. The entire model has been implemented in a workspace area of 980 mm x 910 mm. Moreover, production, quality, maintenance and managerial aspects has been taken into consideration along with data capturing from different location. The real implementation done has improved the process which was being done manually and it has shown its efficacy on the basis of cycle time reduction by 50%, accuracy being improved to 100% operating cost reduction by 60%. Moreover, this improved method has further led to quality improvement with satisfaction to customers through timely delivery, reduction in manual intervention and improved safety aspects.