The structure and properties of polymer-metallic coating interphase

The structure of the surface layer in polymers (LDPE and PET) decorated with a thin metal (gold and platinum) layer was studied after their deformation under different conditions. It was found that relatively thick coatings debonded from the polymer substrate during tensile drawing. Debonding was observed at low tensile strains (below 20–30%). During the further drawing of a polymer, a regular microrelief typical of deformable “rigid coating on a soft substrate” systems appeared on its surface. This phenomenon is explained by the fact that the debonding metal coating uncovers not the surface of the pure polymer but a certain modified layer, which has a higher elastic modulus than the pure polymer. The formation of this layer is associated with the inclusion of metal atoms into the polymer during the metal decoration by plasma immersion ion deposition. As a result of this inclusion, a modified layer, which has a higher glass transition temperature, a higher elastic modulus, and other mechanical properties, is formed between the coating and the polymer.