Effect of microstructural heterogeneities on scatter of toughness in multi-pass weld metal of C–Mn steels

Often, scatter in mechanical properties of multi-pass steel weldments is qualitatively attributed to the underlying heterogeneous microstructure brought about by spatial variations of multiple thermal cycles. In this research, a method for quantitative heterogeneity calculation based on measured variations of microstructure and hardness throughout the multi-pass weld metals including various reheated regions was explored. Published data from multi-pass welds with controlled titanium additions (7–32 wt ppm) were correlated to comprehensive microstructure characterization. The scatter in 7 wt ppm Ti steel welds was larger than that of 32 wt ppm Ti steel welds. This change in scatter is correlated to spatial distributions of microstructural heterogeneity parameter, rather than the average value of heterogeneity parameter for the whole weldment.