Insights into the high-velocity impact behaviour of bio-inspired composite laminates with helicoidal lay-ups

Abstract This study explored the impact response of two bio-inspired composite laminates with linear and non-linear helicoidal fibre architectures. The helicoidal laminates, together with quasi-isotropic and cross-ply control samples, were fabricated using heterocyclic aramid fibres and tested against a spherical projectile under high impact velocities. The results revealed that helicoidal lay-ups with small rotation angles led to inferior perforation resistance and energy absorption capacity when compared to the quasi-isotropic and cross-ply counterparts. The cross-ply configuration was confirmed as the optimal fibre architecture for impact perforation. Post-impact inspections highlighted that the failure mechanisms of laminates were significantly affected by their lay-ups. The number of fractured fibres was found to reduce with the decrease of inter-ply angle. This was due to the small rotation angles promoted a wedge-in mechanism. Moreover, a smaller angle mismatch resulted in diminished overall delamination area in a laminate. Due to these two effects, therefore, helicoidal lay-up configurations with small inter-ply angles are not recommended for impact-resistant laminates reinforced by tough fibres.