First North Dakota CCS Project: Advancing North Dakota Ethanol Economics

The Energy & Environmental Research Center (EERC), in partnership since 2016 with North Dakota ethanol producer Red Trail Energy (RTE), the North Dakota Industrial Commission (NDIC), the U.S. Department of Energy, and Trimeric Corporation, has determined that commercial carbon capture and storage (CCS) is a technically viable option for the significant reduction of CO2 emissions from ethanol production at the RTE site near Richardton, North Dakota. In addition, CCS may be economically viable for RTE should pathways be approved for this lower-carbon-intensity ethanol in developing low-carbon fuel (LCF) programs. Current activities are allowing project partners to move closer to creating the first integrated CCS effort in North Dakota. Capture Facility Moves Closer to Construction. Project partner, Trimeric Corporation, developed process flow diagrams (PFDs), heat and material balances, piping and instrumentation diagrams (P&IDs), and utilities documents specific to the RTE project site to prepare a bid package for potential vendor response. Three vendor bids for the potential liquefied CO2 system were received and evaluated. A CO2 capture process design package document was developed, compiling the PFDs, heat and material balances, and P&IDs, including recommendations from the vendor bids received. Geophysical Survey Provides More Clarity of the Subsurface. An 8-square-mile 3-D geophysical survey was conducted at the RTE site near Richardton, North Dakota, in March 2019. Data processing and interpretation from the seismic acquisition survey have been completed. Results were incorporated into the geologic modeling simulation efforts from the first stage of the project to determine recommended locations for the future stratigraphic test. Baseline Near-Surface Monitoring Begins. The EERC is investigating seasonal changes related to the natural carbon cycle of regional soil and groundwater in the study region near Richardton, North Dakota. Groundwater- and soil gas-monitoring activities included meter readings on location as well as sample collection for a full suite of laboratory analyses to establish natural water and soil gas conditions through several seasons. Three sampling events were conducted in May, August, and November 2019. Preparing the First North Dakota Underground Injection Control (UIC) Class VI Permit Application. North Dakota’s Class VI Program requires all owners/operators applying to inject CO2 for the purpose of geologic storage to obtain a storage facility permit, a permit to drill, and a permit to operate prior to commencement of injection activities. The storage facility permit covers multiple design aspects such as technical evaluation, area-of-review delineation, a corrective action plan, an emergency and remedial response plan, a casing and cementing program, a testing and monitoring plan, a well-plugging plan, and a postinjection site care and facility closure plan. Draft plans are currently under development using existing regional data available and the recently acquired seismic survey results. The permit-to-drill application for a stratigraphic test hole was also prepared, submitted, and approved in December 2019. Results from the test hole will provide the necessary data to finalize the storage facility permit for submittal. Building CCS Support in North Dakota Through Outreach. Significant outreach activities for this rural North Dakota project have included two community open houses, presentations at local commission meetings, and maintaining up-to-date materials to communicate project information and progress. The first open house was organized and held in March 2019. About 30 community visitors were hosted, including participation by the EERC, RTE, and North Dakota permitting agents; feedback was generally positive and supportive for the project. RTE and the EERC also presented at county and city commission meetings several times throughout 2019. Outreach materials were prepared such as a RTE CCS fact sheet, Geophysical Survey FAQs and Sampling FAQs, and Geophysical Survey Results. A follow-up open house was conducted in December 2019. Next Steps in 2020: Drilling a Stratigraphic Test Hole. A next step in development toward implementation is to drill a stratigraphic test hole at the RTE site by summer 2020. The EERC will provide technical assistance to conduct reservoir characterization through analysis of collected core and interpretation of downhole tests from the drilling effort. Downhole monitoring technology will also be installed to begin collection of baseline data. These activities will generate the necessary scientific data for CO2 storage predictions and development of the numerous plans (e.g., monitoring, testing, reporting, etc.) required to finalize the first North Dakota Class VI Program permit application.