Design and control of an energy-efficient process for the separation of benzene/isopropanol/water ternary mixture

Abstract In a recent publication, a triple-column side-stream extractive distillation system was proposed for the separation of benzene/isopropanol/water ternary mixture using ethylene glycol as a heavy entrainer. However, the above design needs to introduce a foreign component into the separation task. In this paper, the newly proposed design principle is to make use of large liquid-liquid envelope together with pressure-sensitive distillation boundary of this ternary system for the development of an energy-efficient design consisting of a decanter and three columns operating at different pressures. In order to give reliable simulation results, a new set of UNIQUAC model parameters for this ternary system is obtained in this paper by regression from liquid-liquid and vapor-liquid equilibria data in open literatures. Simulation investigations reveal that significant savings of 63.4% in the total operating cost and 51.0%% in the total annual cost can be realized by our proposed heat-integrated design flowsheet. Furthermore, overall control strategy of the proposed design has also been developed using closed-loop and open-loop sensitivity analyses for the determinations of crucial tray-temperature control points and also to make decision on holding which flow ratio(s) in the flowsheet to be fixed. Dynamic simulations demonstrate that the proposed overall control strategy is capable of holding three products at high-purity despite feed flow rate and feed composition disturbances. No online composition analyzer is required in the proposed control strategy.