Design optimization of the 100 kV HV bushing for ITER-DNB

Abstract The 100 kV bushing of the Diagnostic Neutral Beam (DNB) injector is a cylindrical feedthrough which forms the interface between the gas insulated transmission line and the torus primary vacuum and provides all necessary services to the beam source. All conventions for safety, voltage holding requirement, vacuum compatibility and the choice of materials have been addressed in the design. Finite Element Analyses (FEAs) for the electrostatic and the structural configuration is carried out to validate the design of the High Voltage Bushing (HVB). Several iterations and optimizations of the stress shields are carried out to meet electrostatic criteria, especially at the triple point (the ceramic, metal and vacuum joint), which is critical for good voltage holding. Structural analyses is carried out to assess the stress distribution in the fiber reinforced plastic insulator, the alumina insulator and the integrated HVB for different load cases like operational orientation (horizontal), normal operation and accidental case. Design is further validated for seismic conditions for Seismic Loading-2 (SL-2).