Theoretical and experimental results of a mesoscale electric power generation system from pressurized gas flow

In many process applications where throttling is used to reduce pressure, the potential to obtain net work output is sacrificed to the throttling process. Examples are throttling valves of gas pipelines and conventional throttles in automotive applications or turbo expanders as used in cryogenic plants. With a new pressure reduction system that produces electricity while expanding the gas, the lost potential to obtain work output can be recovered. To achieve a high power density, this energy generation system requires an increased operating speed of the electrical machine and the turbomachinery. This paper presents a miniature compressed-air-to-electric-power system, based on a radial turbine with a rated rotational speed of 490 000 rpm and a rated electric power output of 150 W. A comprehensive description including turbine, diffuser and permanent magnet (PM) generator is given. Finally, measurements of the compressed-air-to-electric-power system with a maximum rotational speed of over 600 000 rpm, a maximum electric output power of 170 W, a maximum torque of 5.2 mN m and a turbine efficiency of 52% are presented.