Upgrading elastomeric seals for nuclear service

Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomeric compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomeric seals and includes understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussions with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities : inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected.