Co-intercalation in PP Clay Nanocomposites: Effect of Short Chain Additives on Rheological Properties

Abstract Layered structures in inorganic minerals are not easily intercalated when combined with conventional non-polar polymers such as polypropylene (PP). A new co-intercalation method is reported whereby the combined influence of low molecular weight polar additives and polyolefin-based compatibilizers on PP-clay nanocomposites (PPCN) has been investigated. Our research has shown that the interlayer spacing of montmorillonite clay increases dramatically, and increased particle dispersion is achieved, when short chain, organic additives (typically amide-type, AM) are included. In this work, the migration of these additives into the clay galleries has been confirmed by surface energy data (from contact angle experiments) and by various capillary flow measurement techniques. Shear flow data have been used to interpret the mechanism of intercalation, following compound preparation using melt-state mixing processes. At relatively low concentrations, the erucamide molecules assist the intercalation process i...