Preparation of Highly Conductive Yarns by an Optimized Impregnation Process

We report the development of the electrical conductivity in textile yarns through impregnation and post-treatment of poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS). The conductive polymer is deposited on fibers, which fills the gap space within the hierarchical structure of the yarns. Organic nonpolar solvents act as reducing agent to increase the density of PEDOT moieties on the yarns, galvanizing increment in conductivity values. Post-treatment by ethylene glycol transforms the resonance configuration of the conductive moieties of conjugated polymer, which helps in further enhancement of electrical conductivity of the yarns. We have optimized the method in terms of loading and conformal change of the polymer to have a lesser resistance of the coated conductive yarns. The minimum resistance achieved has a value of 77 Ωcm−1. This technique of developing conductivity in conventional yarns enables retaining the flexibility of yarns and feeling of softness which would find suitable␣applications for wearable electronics.