Fabrication of micro T-shaped tubular components by hydroforming process

This paper deals with a T-shape micro tube hydroforming (MTHF) process for 500 µm outer diameter copper microtube. The MTHF experiments were carried out using a MTHF system utilizing ultrahigh pressure. The fundamental micro hydroforming characteristics as well as forming limits are examined experimentally and numerically. From the results, a process window diagram for micro T-shape hydroforming process is created, and a suitable “success” region is revealed.