Natural unidirectional sheet processes for fibre reinforced bioplastics

Technical natural fibre semi-finished products are mainly used in lightweight automotive components as random fiber mats which are often combined with petrochemical matrix resins for large series production process. However, random fiber arrangement and limited fiber length restrain the complete utilization of the material-inherent strength reserves of natural fibers. With high-levels of petroleum-based plastics (about 20-50 wt -%) in the structure, these applications have a clear potential in terms of eco-friendliness and sustainability. The development of new fully bio-based composites and efficient manufacturing methods suitable for series processing is the purpose of the current sub-project C4 “Flexible textile / plastics processes with renewable raw materials” in the framework of the Excellence Cluster MERGE EXC 1075, funded by DFG (Deutsche Forschungsgemeinschaft). A high-efficiency in terms of mass-production, reproducibility and flexibility requires the performance of successive steps in the manuf...