Replacement reactions of copper sulphides at moderate temperature in acidic solutions

Abstract Understanding mineral transformations of composite copper sulphide ores and the associated reaction mechanism at low to medium temperatures in acidic solutions with oxidant restriction is important for in situ recovery operations because natural ore bodies typically comprise multiple sulphide species and their dissolution is oxidant consuming. Here we present experimental observations on mineral replacement reactions of coarse-grained natural bornite (Cu5FeS4)–chalcocite (Cu2S) samples in acidic solutions at 90 °C and in the absence of oxidant. Transformations were found to follow a three-stage reaction sequence for bornite and one stage for chalcocite. Bornite replacement commenced with the formation of digenite (Cu1.8S) along fractures and surfaces. Bornite–digenite interfaces are sharp and digenite rims contain nanochannels that connect to the original bornite. When copper dissolution exceeded 30%, copper-deficient lamellae exsolved from the bornite by solid-state diffusion; this texture appeared only in stronger acidic solutions with extended times and did not occur in the heating experiments without fluid. Chalcocite that was present together with bornite in the unreacted samples transformed into digenite characterized by laminar replacement textures. Finally, all phases were replaced by covellite (CuS) accompanied by the formation of porosity. These replacements showed the concomitant operation of fluid-induced solid-state diffusion and fluid-mediated mineral replacement by coupled dissolution–precipitation reactions. The textures found in the resulting covellite showed a promising increase in porosity that could be beneficial for hard-rock in situ recovery and suggests a pathway for refractory sulfide processing by acid pre-treatment.