Magnetically Controlled Modular Cubes With Reconfigurable Self-Assembly and Disassembly

Reconfigurable modular robots, which can actively assemble and disassemble on command, offer the possibility of mesoscale (milliscale and microscale) manufacturing with robustness and controllability. In this study, we present a design of a scalable modular subunit with embedded permanent magnets in a 3-D printed cubic body. The subunit can be wirelessly controlled by an external uniform magnetic field. We also present controlled assembly–disassembly techniques for these subunits. Our modular robotic platform is highly reconfigurable and can create programmable, predetermined patterns based on open-loop control. The 2-D motion planner computes all reachable polyomino shapes from an arbitrary initial configuration and provides the shortest movement sequences to form each shape. Experimental results match computational modeling, demonstrating robust and reproducible behavior of the modular robotic platform that is promising for mesoscale manufacturing applications. Two cube sizes were tested: 10-mm edge lengths and 2.8-mm edge lengths.