Effect of Na 2 O on Crystallisation Behaviour and Heat Transfer of Fluorine-Free Mould Fluxes

Most of the commercial mould fluxes contain fluorides which bring about serious environmental problems. The major challenge in the application of fluorine-free mould fluxes is to control the heat transfer from the strand to copper mould which is closely related to crystallisation behaviour. In this study, the effects of Na2O on the crystallisation behaviour and heat transfer of CaO-SiO2-Na2O-B2O3-TiO2-Al2O3-MgO-Li2O mould fluxes were investigated using single /double hot thermocouple technique (SHTT/DHTT) and infrared emitter technique (IET), respectively. Continuous cooling transformation (CCT) and time-temperature transformation (TTT) diagrams constructed using SHTT showed that the increase of Na2O concentration led to higher critical cooling rate and shorter incubation time. The crystallisation behaviour in a thermal gradient was examined using DHTT. The heat flux measured by IET showed that the increase of Na2O concentration decreased the heat flux when Na2O was lower than 9 mass% but the further increase of Na2O raised the heat flux. The relationship between flux crystallisation and heat transfer was also discussed.