Fabrication of Thick Germanium-on-Insulator (GeOI) Substrates

Fabrication of germanium-on-insulator (GeOI) substrates with a 160-nm-thick Ge layer is reported. Such thick GeOI substrates were fabricated by thermal intermixing and subsequent condensation of epitaxially grown high-Ge- content SiGe on Si-on-insulator (SOI) substrates. Transmission electron microscopy revealed that the GeOI layer was single crystalline. The high-resolution rocking curve and reciprocal lattice map obtained from X-ray diffraction measurements showed a relaxed GeOI. This was further confirmed by micro-Raman measurements, where the Ge-Ge optical phonon peak shift represented a nearly strain-free Ge layer. Using this methodology, GeOI substrates with Ge layers 120–160 nm thick have been fabricated with thickness variations of less than 4 nm across 200 mm wafers.