Research and Implementation of the Roll Position Automatic Adjustment System on the One-Time Forming of Cold-Formed Steel Unit

In order to solve the existing problems of inefficiency, instability, inaccuracy and low degree of automation, the roll position automatic adjustment system is designed for the one-time forming of cold-formed steel unit. The automatic control technology, sensor technology, communication technology and human–machine interface (HMI) configuration technology are applied to this system and the high-performance PLC controller is used as control core. Triple-phase asynchronous motors are controlled by PLC (S7-1500) to drive the gear connected with reducer and coupling so as to drive the rolls connected with the upper and lower horizontal axes to move. The osiswitch is used to calibrate zero position and the closed-loop control system is constructed by analyzing and feedbacking the signal of the sensor. In this way the system can improve the roll position adjustment accuracy. The practical applications show that the whole system is simple, stable and efficient and the maximum detection error of roller displaceme...