Fast Production of High Performance LiNi0.815Co0.15Al0.035O2 Cathode Material via Urea-Assisted Flame Spray Pyrolysis

The high throughput and rapid flame-assisted spray pyrolysis method has been adapted to synthesize cathode materials LiNi0.apCo0.15Al0.035O2 (NCA). This method is considered low cost and simple. By varying the precursor solution concentration and sintering temperature, the optimal condition was established at temperature sintering of 800 °C and precursor solution concentration of 1 M. X-ray diffraction patterns showed the as-prepared NCA particles exhibit a pure well-ordered hexagonal layer structure with high crystallinity. Polyhedral shaped micro-sized particles are confirmed by SEM images. Galvanostic charge–discharge tests were conducted using cylindrical full-cell utilizing artificial graphite as the anode. The highest specific initial discharge capacity measured between 2.7 and 4.3 V is 155 mAh g−1 with capacity retention of 92% after cycled at 0.2 C for 50 cycles. Thus, this method is considered as a satisfying approach for NCA mass production.