Interaction of Skutterudites with Contact Materials: A Metallurgical Analysis

More than hundred diffusion couples between p- and n-type skutterudites and various materials were prepared and interaction zones were investigated after heat treatment at 600 °C for 1100 h. The constitution of reaction/diffusion zones was discussed in terms of: (a) atom site preference in the skutterudite lattice, (b) phase equilibria in multicomponent systems and (c) particularities of the crystal structure of intermediate phases. It could be shown that phase composition and thermo-mechanical properties of bonding can be engineered by chemical substitution. The results obtained allowed the determination of several necessary criteria for the development of chemically and mechanically stable diffusion barriers/couples for skutterudite based thermoelectric (TE) modules.