Effect of a small amount of sulfur on the physical and mechanical properties of peroxide‐cured fully saturated HNBR compounds

Sulfur can be used as crosslink coagent in unsaturated elastomer. In this work, a fully saturated HNBR with 39 wt % nitrile content was selected to investigate the effect of a small amount of sulfur acting as crosslink coagent on the physical and mechanical properties of peroxide-cured vulcanizates. First, selective cleavage of polysulfide (Sx) and monosulfide(S) bond by combined thiol-piperidine treatment were performed and the existence of poly/monosulfide bond in sulfur-contained HNBR compounds was verified. Then, no-filler HNBR compounds with various content of sulfur were investigated to detect the influence of sulfur on the crosslink density and cure kinetics. The MDR results showed that the crosslink density of HNBR compounds reduced only when the amount of sulfur is 0.25 phr and above. Besides, the curing rate of no-filler HNBR compounds increased with the increasing of the amount of sulfur and reached a maximum at a dosage of 0.25 phr sulfur. Finally, physical and mechanical properties of fully formulated compounds were evaluated and it was found that the addition of small amounts of sulfur in fully saturated HNBR compounds could improve the dynamic properties of peroxide-cured HNBR compounds remarkably but at a cost of slightly higher compression set values and a small loss in heat aging resistance. In a conclusion, small amount of sulfur can impart the peroxide vulcanizates some “sulfide properties” like dynamic property, tensile strength, but at the same time, due to the introduction of sulfur, some “peroxide vulcanizates property” like heat-resistance property, hot air resistance were weakened slightly. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015, 132, 41612.