Topology optimization of conjugate heat transfer systems: A competition between heat transfer enhancement and pressure drop reduction

Abstract Topology optimization method is developed for a multi-objective function combining pressure drop reduction and thermal power maximization (incompressible flows at low to moderate Reynolds numbers). Innovative optimal designs are obtained, discussed and presented on a Pareto-frontier. The numerical developments (continuous adjoint technique) have been conducted inside an open source CFD platform via the finite volume method. Comparisons have been presented with an optimal design obtained by a Lattice Boltzmann Method from the literature. Finally, this contribution presents and discuss several detailed numerical vitrification steps which are essential to be conducted in topology optimization method when applied with multi-objective functions.