Fermentative hydrogen production from cheese whey with in-line, concentration gradient-driven butyric acid extraction

Abstract Hydrogen (H2) generation from cheese whey with simultaneous production and extraction of volatile fatty acids (VFAs) was studied in UASB reactors at two temperatures (20 and 35 °C) and pH values (5.0 and 4.5). The extraction module, installed through a recirculation loop, was a silicone tube coil submerged in water, which allows concentration-driven extraction of undissociated VFAs. Operating conditions were selected as a compromise for the recovery of both H2 and VFAs. Batch experiments showed a higher yield (0.9 mol H2 mol−1 glucoseeq.) at 35 °C and pH 5.0, regardless of the presence of the extraction module, whereas lower yields were obtained at pH 4.5 and 20 °C (0.5 and 0.3 mol H2 mol−1 glucoseeq., respectively). VFAs crossed the silicone membrane, with a strong preference for butyric over propionic and acetic acid due to its higher hydrophobicity. Sugars, lactic acid and nutrients were retained, resulting in an extracted solution of up to 2.5 g L−1 butyric acid with more than 90% purity. Continuous experiment confirmed those results, with production rates up to 2.0 L H2 L−1 d−1 and butyric acid extraction both in-line (from the UASB recirculation) and off-line (from the UASB effluent). In-line VFA extraction can reduce the operating costs of fermentation, facilitating downstream processing for the recovery of marketable VFAs without affecting the H2 production.