Packaging process of fiber bragg grating strain sensors for use in high-temperature applications

In this paper, we report the development of a new bonding agent and method for the surface mounting of optical fiber Bragg grating (FBG) strain and temperature sensors for use in high temperature environments--where there is a presence of water, moisture, dust, susceptibility to corrosion and/or elevated temperatures up to 800°C. To ensure a stable reflectivity response of FBGs and their survival at elevated temperatures, we are using chemical composition gratings (CCGs). The refractive index modulation in these gratings is caused by a chemical change, which results in a higher activation energy and stable behavior up to 1000°C. Samples of CCGs were successfully encapsulated and mounted onto metal shims. The packaged sensors were tested for strain (+/- 1000μe) and temperature (to +400 °C) response. The encapsulated sensors display a linear response with an increase in the temperature sensitivity of the FBG, with a factor of ~ 28.34pm/°C, and a strain gauge factor of 1.7pm/μe.