Corrosion Behavior of FeB-30 wt.% Al0.25FeNiCoCr Cermet Coating in Liquid Zinc

The corrosion of galvanizing equipment parts by liquid zinc is an urgent problem that needs solving. In this work, FeB-30 wt.% Al0.25FeNiCoCr cermet coating was deposited on the surface of 316L stainless steel by AC-HVAF to protect galvanizing equipment parts from corrosion by liquid zinc. The microstructures and phase compositions of powders and the coating were determined by SEM, EDS, and XRD in detail. Additionally, the microhardness, fracture toughness, abrasion wear resistance, and corrosion resistance of the coating to liquid zinc were also studied. The results indicate that the abrasion wear resistance and corrosion resistance of the coating are much better than that of the 316L stainless steel substrate. The failure of the coating in liquid zinc is mainly due to the penetration of liquid zinc into macro-cracks, which causes the coating to peel off.