Rust Conversion Performance of Phosphoric Acid-Gallic Acid in Vinyl Chloride Acrylic Emulsion

This work studied the application of phosphoric acid-gallic acid in vinyl chloride acrylic emulsion and its rust conversion performance. The increase of phosphoric acid affected the stability of the system, leading to the rapid precipitation of flocculent precipitation. Rust conversion coating (RCC) showed the best synergistic conversion effect when gallic acid (GA) was 0.2 wt.% and phosphoric acid (PA) was 2 wt.%. XRD and FTIR analysis show that the components of adherent rust (AR) are α-FeOOH, γ-FeOOH and Fe3O4. The conversion products are ferric phosphate (FP) and ferric gallate (FG). The RCC can effectively treat the rusted steel (RS) produced by simulated marine atmospheric corrosion. The corrosion current density was reduced by three orders of magnitude, the adhesion reached 2.75 MPa, and the salt spray corrosion resistance was 20 days. The results of Raman, XPS, SEM and EDS show that the ionic dissolution of iron, complexation and further oxidation reactions occur at the interface between the adherent rust and the RCC. After rust conversion treatment, unreacted rust (UR) affects the further improvement of adhesion strength and anti-corrosion performance.