New insights for the valorisation of glycerol over MgO catalysts in the gas-phase

Aqueous glycerol solutions of up to 50 wt% were reacted over magnesium oxide catalysts at temperatures greater than 300 °C, the reactivity of which was compared to catalyst-free reactions. Under catalyst-free conditions, modest levels of dehydration to hydroxyacetone were observed at temperatures >400 °C in a steel reactor tube and >320 °C over silicon carbide. For reactions over MgO, the product distribution becomes more diverse, resulting in the formation of methanol, acetaldehyde, ethylene glycol, 1,2-propanediol and acetic acid. The methanol space–time–yield over MgO catalyst samples (0.5 g) was found to be highest at 400 °C (205 g h−1 kgcat−1) with a 50 wt% solution of glycerol, or with a glycerol concentration of 10 wt%; 255 g h−1 kgcat−1 over 0.1 g of catalyst. Despite the high glycerol conversion achieved, the MgO catalyst was found to be stable over 48 h, following a modest decrease in glycerol conversion during the initial 2 h of reaction. Post-reaction characterisation revealed that the level of coking at high glycerol conversions (>90%) was ≥120 mg gcat−1. The carbon mass balance determined by GC analysis for a typical reaction was 75% and so the carbon lost from catalyst coking only represents a modest quantity of the missing carbon; typically <10%. MgO was also found to promote the formation of high molecular weight products via condensation reactions, which were responsible for the remainder of the missing carbon; ca. 15%. Therefore, the total organic content of the post-reaction mixture and coke was calculated to be 94% of the starting solution. We conclude that the catalyst surface directs the formation of methanol, however, the results indicate that the reaction conditions are crucial to obtain optimum yields.