Setup Time Optimization in the Roll-Up Process on a Motorcycle Buffer Production Line Using Kaizen

This article presents the application of Kaizen, through the implementation of a device that reduces setup time in the routing process of a production line of shock absorbers for motorcycles in the factory Amazon Motocicle Ltda, installed in the industrial hub of Manaus. Through field research the problem was identified. Kaizen reduced process setup time and increased productivity. In this way it was possible to improve the efficiency of the process in the production line by 50%, to gain productivity and to guarantee customer satisfaction.