Swelling and rheology of saponified starch–g–polyacrylonitrile copolymers. Effect of starch granule pretreatment and grafted chain length

A series of well-characterized starch–g–polyacrylonitrile (PAN) graft copolymers was prepared from corn starch which had been heated in water at temperatures up to 94°C to vary the extent of starch granule swelling and disruption. Graft polymerization onto gelatinized starch gave less frequent grafting of higher molecular weight PAN than comparable graft polymerizations onto ungelatinized starch. A graft copolymer was also prepared from gelatinized starch under high dilution conditions to give lower molecular weight grafted PAN and more frequent grafting. Graft copolymers were then saponified with sodium hydroxide to convert nitrile substituents to a mixture of carboxamide and sodium carboxylate. Saponified graft copolymers were only partially water soluble and consisted largely of highly swollen, insoluble gel, which was separated from solubles for the study of physical properties. Saponification mixtures were also dried to yield highly absorbent polymer films. With the exception of the graft copolymer prepared under high dilution conditions, the physical properties of saponified graft copolymers depended on whether or not the granules of starch were gelatinized before graft polymerization. Compared with saponified graft copolymers derived from ungelatinized starch, those prepared from gelatinized starch gave films that absorbed larger amounts of aqueous fluids. Also, the gel fractions from these saponified gelatinized polymers exhibited higher water swelling, lower shear modulus, and a lower reduced viscosity function (η/cQ). The saponified graft copolymer prepared from gelatinized starch under high dilution conditions more closely resembled those prepared from ungelatinized starch, suggesting that molecular weight of grafted PAN and the grafting frequency rather than starch granule pretreatment might be the most important factor which influences properties.