Improving 1,3-butadiene yield by Cs promotion in ethanol conversion

Abstract Gas phase conversion of ethanol into butadiene was studied over silica-supported ZnO, ZrO 2 and ZnO-ZrO 2 catalysts in a fixed-bed reactor. Surface active sites were characterised using a variety of techniques including temperature-programmed desorption (TPD) of NH 3 and CO 2 as well as Fourier transform infrared (FTIR) spectroscopy of adsorbed pyridine. An increased concentration of acid and base sites was found in the following order: ZnO  2 2 . In addition, new acid and base sites were generated when alkaline metal promoters were introduced. Typical reaction products for all catalysts include acetaldehyde, butadiene, ethylene, propylene, butenes, diethyl ether and C 4 oxygenates. Compared to single oxide supported catalysts, a remarkable acid-base synergetic effect was observed on the binary oxides supported catalysts with or without alkali metal modification. The improved catalytic activity and selectivity can be attributed to the right balance between acid and base sites, minimising dehydration to ethylene while promoting dehydrogenation to acetaldehyde. Furthermore, the existence of acid-base pairs with the appropriate configuration and strength promotes the aldol condensation and Meerwein-Ponndorf-Verley (MPV) reduction efficiently.