Self-Alignment of Optical Devices With Fiber for Low-Cost Optical Interconnect Modules

We propose a novel self-alignment process of optical devices with optical fiber. A vertical-cavity surface-emitting laser (VCSEL) was automatically coupled with a multimode fiber (MMF) through the surface tension of a liquid adhesive within 1.5 s. Misalignment between the center of the VCSEL and the fiber was measured to be 15 mum, which is acceptable for coupling the VCSEL with the MMF. High-speed pulse modulation of the self-aligned VCSEL up to 5 Gb/s, as well as at 1 Gb/s, was demonstrated. The average optical output power was as high as -5.9 dBm at 1 Gb/s.