Remove Welding Residual Stress for CFETR Vacuum Vessel by Trailing Ultrasonic Impact Treatment

The China fusion engineering test reactor (CFETR) vacuum vessel is welded by narrow gap TIG (NG-TIG) welding, and the welding residual stress of the CFETR vacuum vessel can be redistributed by trailing welding ultrasonic impact treatment. In order to investigate the feasibility of the residual stress removing scheme, and to obtain the optimal trailing ultrasonic impact treatment technological parameters in the process of removing welding residual stress, a welding model that similar to vacuum vessel welding seam is established by using ABAQUS software, a NG-TIG welding heat source subroutine which is written in FORTRAN language used to simulate NG-TIG welding. According to the welding simulation results, a trailing welding ultrasonic impact treatment model is established, and the effects of the impact pin number, the impact method, the impact pin diameter and the impact frequency on welding residual stress are studied. The results show that the longitudinal residual stress in welding seam and its adjacent area and the lateral residual stress in the whole region have been obviously decreased by different trailing welding ultrasonic impact processes, and have made the tensile stress in the welding seam and its adjacent area has been changed into compressive stress, which can provide theoretical guidance and reference for actual production.