Experimental evaluation of side-loads in LE-7A prototype engine nozzle

During development tests of the LE-7A prototype engine, severe side-loads were observed. The side-load peaks appeared only in certain limited conditions during start-up and shut-down transients. To investigate phenomena causing those severe side-loads observed in the LE-7A prototype engine nozzle, series of cold-flow tests and hot-firing tests as well as CFD analyses were conducted. As a result of the hot-firing tests, two different phenomena were found to cause severe side-loads in the LE-7A prototype engine nozzle. One was a restricted shock separation (RSS) flow structure and the other was a phenomenon termed “separation jump,” the rapid movement of the separation location in the vicinity of the step. A step was installed in the LE-7A prototype to supply film-cooling gas. Hot-firing test results showed that RSS can occur for a limited mixture ratio. Detailed flow structure of RSS on the nozzle surface was revealed by the cold-flow tests. Measured pressures and visualized images of cold-flow tests clarified the mechanism causing the separation jump. The key phenomenon ruling the separation jump was found to be the base flow behind the step. Based on the results of the present study, the latest LE-7A engine nozzle design has been changed to eliminate the severe side-load.