Conquer the FPSO (Floating Production Storage and Off loading) separation challenge using CFD (Computational Fluid Dynamics) and laboratory experiments

To have the necessary confidence in a separators' performance, the design must be based on more than simple design rules. A combination of separation testing, computer modelling, and general knowledge of the process is needed. In addition, new technologies can provide enhanced overall performance when it is required. This paper describes how all of these techniques can be combined to get the most out of separator design. We will describe how Aibel has used Computational Fluid Dynamics (CFD), together with laboratory testing, multi-disciplinary knowledge and new technology in order to revolutionize the way we design separators. This paper will present a study of separation performance for one of our customers. A CFD simulation was performed to predict the internal waves inside a separator located on a FPSO, and how these affect separation phenomena. The performance of the theoretical CFD model was verified by laboratory wave experiments. Separation tests were performed to test new solutions which could increase the performance of the process. Based on the CFD simulations and the separation tests, a modification of the separator was proposed. (author)