Veneer strand flanged I-beam with medium density fiberboard or particleboard as web material I: the forming method and fundamental properties

I-beams flanged with veneer strands with medium density fiberboard (MDF) or particleboard as web material were produced by hot pressing. The forming and pressing method used a special metallic mould that allowed flanges to be formed and bonded to the web at the same time. Many I-beams were able to be produced in a single hot pressing cycle and this method allows the utilization of residues and wastes from wood and wood-composite industries. The forming and pressing method was found to be technically suitable for the production of such I-beams. The fundamental properties of the specimens produced were assessed and the results indicated that the I-beams had promising mechanical properties; for example, the modulus of rupture ranged from 40 to 56 MPa depending on the flange density. The bond quality between the web and flange was found to have a critical effect on the strength of the entire I-beam. The I-beams were found to have relatively high bond strengths between the web and flange, ranging from 3.3 to 5.0 MPa in the parallel direction. The dimensional stability of the I-beams was found to be excellent in the thickness direction of the beam, but not in the compression (width) direction.