Manufacturing method of spray formed high-vanadium high-speed steel composite roller

2011 
The invention belongs to the technical field of rolled steel, and in particular relates to a manufacturing method of a spray formed high-vanadium high-speed steel composite roller. The high-vanadium high-speed steel comprises the following chemical components in percentage by mass: 1.7 to 1.8 percent of C, 1.2 to 1.6 percent of Si, 5.0 to 6.0 percent of Cr, 1.2 to 1.4 percent of Mo, 0.5 to 0.6 percent of Mn, 8.0 to 10.0 percent of V, and the balance of Fe; and the roller core is made of ball milling cast iron. The invention also discloses a preparation method of the radiation roller. The preparation method comprises the following steps of: preheating the roller core to a certain temperature by using an induction coil, simultaneously smelting the high-speed steel of the outer layer in a vacuum induction furnace, atomizing the high-speed steel molten metal flow by adopting a spray forming method and using nitrogen, and depositing the molten metal on the rotary roller core for compounding. The outer texture of the compound roller is uniform, rough eutectic carbides and texture segregation are eliminated, and good metallurgical combination is formed between the roller core and a spraylayer; and the spray formed compound roller has high hardness on the surface, good abrasion resistance, improved fatigue performance and longer service life, and has higher and better economic benefits as equipment is mature.
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