Lost circulation

In oil or gas well drilling, lost circulation occurs when drilling fluid, known commonly as 'mud', flows into one or more geological formations instead of returning up the annulus.Lost circulation can be a serious problem during the drilling of an oil well or gas well. In oil or gas well drilling, lost circulation occurs when drilling fluid, known commonly as 'mud', flows into one or more geological formations instead of returning up the annulus.Lost circulation can be a serious problem during the drilling of an oil well or gas well. The consequences of lost circulation can be as little as the loss of a few dollars of drilling fluid, or as disastrous as a blowout and loss of life, so close monitoring of tanks, pits, and flow from the well, to quickly assess and control lost circulation, is taught and practiced. If the amount of fluid in the wellbore drops due to lost circulation (or any other reason), hydrostatic pressure is reduced, which can allow a gas or fluid which is under a higher pressure than the reduced hydrostatic pressure to flow into the wellbore. Another consequence of lost circulation is dry drilling. Dry drilling occurs when fluid is completely lost from the well bore without actual drilling coming to a stop. The effects of dry drilling range from as minor as destroying a bit to as serious as major damage to the wellbore requiring a new well to be drilled. Dry drilling can also cause severe damage to the drill string, including snapping the pipe, and the drilling rig itself. Lost circulation can be divided into the following categories: Although preferred, stopping lost circulation completely is not always possible or required. Controlled losses allow drilling to continue while keeping the wellbore full, preventing an influx of gas or fluid into the wellbore, known as a 'kick', which can lead to a blowout. A number of options are available when lost circulation occurs, depending on the severity. Total losses can be regained through conventional use of increased viscosity and additives, or through use of unconventional methods such as pumping of large organic particles (like kenaf), paper and large mica flakes with a high viscosity fluid. If total losses occur and circulation cannot be regained, several options are available, depending on the operational requirements and depth being drilled in relation to desired production geological zones. Continuing drilling while pumping drilling fluid is one option, though continued drilling while pumping water is less costly and more often used. Sometimes the cuttings from continued drilling will aid in reducing leaks or stop losses altogether. A third option is to cement the zone where the losses occurred, and to drill through the cement and continue drilling the well. This third option is very often the most cost effective if severe losses occur, as lost circulation sometimes cannot be controlled with other methods.