Leadscrew

A leadscrew (or lead screw), also known as a power screw or translation screw, is a screw used as a linkage in a machine, to translate turning motion into linear motion. Because of the large area of sliding contact between their male and female members, screw threads have larger frictional energy losses compared to other linkages. They are not typically used to carry high power, but more for intermittent use in low power actuator and positioner mechanisms. Common applications are linear actuators, machine slides (such as in machine tools), vises, presses, and jacks. A leadscrew (or lead screw), also known as a power screw or translation screw, is a screw used as a linkage in a machine, to translate turning motion into linear motion. Because of the large area of sliding contact between their male and female members, screw threads have larger frictional energy losses compared to other linkages. They are not typically used to carry high power, but more for intermittent use in low power actuator and positioner mechanisms. Common applications are linear actuators, machine slides (such as in machine tools), vises, presses, and jacks. Leadscrews are manufactured in the same way as other thread forms (they may be rolled, cut, or ground). A lead screw is sometimes used with a split nut also called half nut which allows the nut to be disengaged from the threads and moved axially, independently of the screw's rotation, when needed (such as in single-point threading on a manual lathe). Power screws are classified by the geometry of their thread. V-threads are less suitable for leadscrews than others such as ACME because they have more friction between the threads. Their threads are designed to induce this friction to keep the fastener from loosening. Leadscrews, on the other hand, are designed to minimize friction. Therefore, in most commercial and industrial use, V-threads are avoided for leadscrew use. Nevertheless, V-threads are sometimes successfully used as leadscrews, for example on microlathes and micromills. Square threads are named after their square geometry. They are the most efficient, having the least friction, so they are often used for screws that carry high power. But they are also the most difficult to machine, and are thus the most expensive. Acme threads have a 29° thread angle, which is easier to machine than square threads. They are not as efficient as square threads, due to the increased friction induced by the thread angle. ACME Threads are generally also stronger than square threads due to their trapezoidal thread profile, which provides greater load-bearing capabilities. Buttress threads are of a triangular shape. These are used where the load force on the screw is only applied in one direction. They are as efficient as square threads in these applications, but are easier to manufacture. The advantages of a leadscrew are: The disadvantages are that most are not very efficient. Due to the low efficiency they cannot be used in continuous power transmission applications. They also have a high degree of friction on the threads, which can wear the threads out quickly. For square threads, the nut must be replaced; for trapezoidal threads, a split nut may be used to compensate for the wear.