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Synthetic diamond

A synthetic diamond (also known as a laboratory-grown diamond, a cultured diamond, or a cultivated diamond) is a diamond produced by a controlled process, as contrasted with a natural diamond created by geological processes or an imitation diamond made of non-diamond material that appears similar to a diamond. Synthetic diamond is also widely known as HPHT diamond or CVD diamond, after the two common production methods (referring to the high-pressure high-temperature and chemical vapor deposition crystal formation methods, respectively). While the term synthetic may sometimes be associated by consumers with imitation products, synthetic diamonds are made of the same material as natural diamonds—pure carbon, crystallized in an isotropic 3D form. In the United States, the Federal Trade Commission has indicated that the terms laboratory-grown, laboratory-created, and -created 'would more clearly communicate the nature of the stone'. Numerous claims of diamond synthesis were documented between 1879 and 1928; most of those attempts were carefully analyzed but none were confirmed. In the 1940s, systematic research began in the United States, Sweden and the Soviet Union to grow diamonds using CVD and HPHT processes. The first reproducible synthesis was reported around 1955. Those two processes still dominate the production of synthetic diamond. A third method, known as detonation synthesis, entered the diamond market in the late 1990s. In this process, nanometer-sized diamond grains are created in a detonation of carbon-containing explosives. A fourth method, treating graphite with high-power ultrasound, has been demonstrated in the laboratory, but currently has no commercial application. The properties of synthetic diamond depend on the details of the manufacturing processes; however, some synthetic diamonds (whether formed by HPHT or CVD) have properties such as hardness, thermal conductivity and electron mobility that are superior to those of most naturally formed diamonds. Synthetic diamond is widely used in abrasives, in cutting and polishing tools and in heat sinks. Electronic applications of synthetic diamond are being developed, including high-power switches at power stations, high-frequency field-effect transistors and light-emitting diodes. Synthetic diamond detectors of ultraviolet (UV) light or high-energy particles are used at high-energy research facilities and are available commercially. Because of its unique combination of thermal and chemical stability, low thermal expansion and high optical transparency in a wide spectral range, synthetic diamond is becoming the most popular material for optical windows in high-power CO2 lasers and gyrotrons. It is estimated that 98% of industrial grade diamond demand is supplied with synthetic diamonds. Both CVD and HPHT diamonds can be cut into gems and various colors can be produced: clear white, yellow, brown, blue, green and orange. The advent of synthetic gems on the market created major concerns in the diamond trading business, as a result of which special spectroscopic devices and techniques have been developed to distinguish synthetic and natural diamonds. After the 1797 discovery that diamond was pure carbon, many attempts were made to convert many $$various cheap forms of carbon into diamond. The earliest successes were reported by James Ballantyne Hannay in 1879 and by Ferdinand Frédéric Henri Moissan in 1893. Their method involved heating charcoal at up to 3500 °C with iron inside a carbon crucible in a furnace. Whereas Hannay used a flame-heated tube, Moissan applied his newly developed electric arc furnace, in which an electric arc was struck between carbon rods inside blocks of lime. The molten iron was then rapidly cooled by immersion in water. The contraction generated by the cooling supposedly produced the high pressure required to transform graphite into diamond. Moissan published his work in a series of articles in the 1890s. Many other scientists tried to replicate his experiments. Sir William Crookes claimed success in 1909. Otto Ruff claimed in 1917 to have produced diamonds up to 7 mm in diameter, but later retracted his statement. In 1926, Dr. J Willard Hershey of McPherson College replicated Moissan's and Ruff's experiments, producing a synthetic diamond; that specimen is on display at the McPherson Museum in Kansas. Despite the claims of Moissan, Ruff, and Hershey, other experimenters were unable to reproduce their synthesis. The most definitive replication attempts were performed by Sir Charles Algernon Parsons. A prominent scientist and engineer known for his invention of the steam turbine, he spent about 40 years (1882–1922) and a considerable part of his fortune trying to reproduce the experiments of Moissan and Hannay, but also adapted processes of his own. Parsons was known for his painstakingly accurate approach and methodical record keeping; all his resulting samples were preserved for further analysis by an independent party. He wrote a number of articles—some of the earliest on HPHT diamond—in which he claimed to have produced small diamonds. However, in 1928, he authorized Dr. C. H. Desch to publish an article in which he stated his belief that no synthetic diamonds (including those of Moissan and others) had been produced up to that date. He suggested that most diamonds that had been produced up to that point were likely synthetic spinel. In 1941, an agreement was made between the General Electric (GE), Norton and Carborundum companies to further develop diamond synthesis. They were able to heat carbon to about 3,000 °C (5,430 °F) under a pressure of 3.5 gigapascals (510,000 psi) for a few seconds. Soon thereafter, the Second World War interrupted the project. It was resumed in 1951 at the Schenectady Laboratories of GE, and a high-pressure diamond group was formed with Francis P. Bundy and H. M. Strong. Tracy Hall and others joined this project shortly thereafter.

[ "Thin film", "Chemical vapor deposition", "Carbon", "Diamond" ]
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