Turbomachinery

Turbomachinery, in mechanical engineering, describes machines that transfer energy between a rotor and a fluid, including both turbines and compressors. While a turbine transfers energy from a fluid to a rotor, a compressor transfers energy from a rotor to a fluid. Turbomachinery, in mechanical engineering, describes machines that transfer energy between a rotor and a fluid, including both turbines and compressors. While a turbine transfers energy from a fluid to a rotor, a compressor transfers energy from a rotor to a fluid. These two types of machines are governed by the same basic relationships including Newton's second Law of Motion and Euler's pump and turbine equation for compressible fluids. Centrifugal pumps are also turbomachines that transfer energy from a rotor to a fluid, usually a liquid, while turbines and compressors usually work with a gas. The first turbomachines could be identified as water wheels, which appeared between the 3rd and 1st centuries BCE in the Mediterranean region. These were used throughout the medieval period and began the first Industrial Revolution. When steam power started to be used, as the first power source driven by the combustion of a fuel rather than renewable natural power sources, this was as reciprocating engines. Primitive turbines and conceptual designs for them, such as the smoke jack, appeared intermittently but the temperatures and pressures required for a practically efficient turbine exceeded the manufacturing technology of the time. The first patent for gas turbines were filed in 1791 by John Barber. Practical hydroelectric water turbines and steam turbines did not appear until the 1880s. Gas turbines appeared in the 1930s. The first impulse type turbine was created by Carl Gustaf de Laval in 1883. This was closely followed by the first practical reaction type turbine in 1884, built by Charles Parsons. Parsons’ first design was a multi-stage axial-flow unit, which George Westinghouse acquired and began manufacturing in 1895, while General Electric acquired de Laval’s designs in 1897. Since then, development has skyrocketed from Parsons’ early design, producing 0.746 kW, to modern nuclear steam turbines producing upwards of 1500 MW. Today, steam turbines account for roughly 90% of electrical power generated in the United States. Then the first functioning industrial gas turbines were used in the late 1890s to power street lights (Meher-Homji, 2000). In general, the two kinds of turbomachines encountered in practice are open and closed turbomachines. Open machines such as propellers, windmills, and unshrouded fans act on an infinite extent of fluid, whereas closed machines operate on a finite quantity of fluid as it passes through a housing or casing. Turbomachines are also categorized according to the type of flow. When the flow is parallel to the axis of rotation, they are called axial flow machines, and when flow is perpendicular to the axis of rotation, they are referred to as radial (or centrifugal) flow machines. There is also a third category, called mixed flow machines, where both radial and axial flow velocity components are present. Turbomachines may be further classified into two additional categories: those that absorb energy to increase the fluid pressure, i.e. pumps, fans, and compressors, and those that produce energy such as turbines by expanding flow to lower pressures. Of particular interest are applications which contain pumps, fans, compressors and turbines. These components are essential in almost all mechanical equipment systems, such as power and refrigeration cycles. Any device that extracts energy from or imparts energy to a continuously moving stream of fluid can be called a turbomachine. Elaborating, a turbomachine is a power or head generating machine which employs the dynamic action of a rotating element, the rotor; the action of the rotor changes the energy level of the continuously flowing fluid through the machine. Turbines, compressors and fans are all members of this family of machines. In contrast to positive displacement machines (particularly of the reciprocating type which are low speed machines based on the mechanical and volumetric efficiency considerations), the majority of turbomachines run at comparatively higher speeds without any mechanical problems and volumetric efficiency close to one hundred percent.