Engine-generator

An engine-generator or portable generator is the combination of an electrical generator and an engine (prime mover) mounted together to form a single piece of equipment. This combination is also called an engine-generator set or a gen-set. In many contexts, the engine is taken for granted and the combined unit is simply called a generator. An engine-generator or portable generator is the combination of an electrical generator and an engine (prime mover) mounted together to form a single piece of equipment. This combination is also called an engine-generator set or a gen-set. In many contexts, the engine is taken for granted and the combined unit is simply called a generator. In addition to the engine and generator, engine-generators generally include a fuel supply, a constant engine speed regulator (governor) and a generator voltage regulator, cooling and exhaust systems, and lubrication system. Units larger than about 1 kW rating often have a battery and electric starter motor; very large units may start with compressed air either to an air driven starter motor or introduced directly to the engine cylinders to initiate engine rotation. Standby power generating units often include an automatic starting system and a transfer switch to disconnect the load from the utility power source when there is a power failure and connect it to the generator. Engine-generators are available in a wide range of power ratings. These include small, hand-portable units that can supply several hundred watts of power, hand-cart mounted units, as pictured below, that can supply several thousand watts and stationary or trailer-mounted units that can supply over a million watts. Regardless of the size, generators may run on gasoline, diesel, natural gas, propane, bio-diesel, water, sewage gas or hydrogen. Most of the smaller units are built to use gasoline (petrol) as a fuel, and the larger ones have various fuel types, including diesel, natural gas and propane (liquid or gas). Some engines may also operate on diesel and gas simultaneously (bi-fuel operation). Many engine-generators use a reciprocating engine, with fuels mentioned above. This can be a steam engine, such as most coal-powered fossil-fuel power plants use. Some engine-generators use a turbine as the engine, such as the industrial gas turbines used in peaking power plants and the microturbines used in some hybrid electric buses. The generator voltage (volts), frequency (Hz) and power (watts) ratings are selected to suit the load that will be connected. Engine-driven generators fueled on natural gas fuel often form the heart of small-scale (less than 1,000 kW) combined heat and power installations. There are only a few portable three-phase generator models available in the US. Most of the portable units available are single-phase generators and most of the three-phase generators manufactured are large industrial type generators. In other countries where three-phase power is more common in households, portable generators are available from a few kW and upwards. Portable engine-generators may require an external power conditioner to safely operate some types of electronic equipment. Small portable generators may use an inverter. Inverter models can run at slower RPMs to generate the power that is necessary, thus reducing the noise of the engine and making it more fuel-efficient. Inverter generators are best to power sensitive electronic devices such as computers and lights that use a ballast. The mid-size stationary engine-generator pictured here is a 100 kVA set which produces 415 V at around 110 A. It is powered by a 6.7-liter turbocharged Perkins Phaser 1000 Series engine, and consumes approximately 27 liters of fuel an hour, on a 400-liter tank. Diesel engines in the UK can run on red diesel and rotate at 1,500 or 3,000 rpm. This produces power at 50 Hz, which is the frequency used in Europe. In areas where the frequency is 60 Hz (United States), generators rotate at 1,800 rpm or another divisor of 3600. Diesel engine-generator sets operated at their peak efficiency point can produce between 3 and 4 kilowatt hours of electrical energy for each liter of diesel fuel consumed, with lower efficiency at partial loads.