Regenerative brake

Regenerative braking is an energy recovery mechanism which slows a vehicle or object by converting its kinetic energy into a form which can be either used immediately or stored until needed. In this mechanism, the electric motor uses the vehicle's momentum to recover energy that would be otherwise lost to the brake discs as heat. This contrasts with conventional braking systems, where the excess kinetic energy is converted to unwanted and wasted heat by friction in the brakes, or with dynamic brakes, where energy is recovered by using electric motors as generators but is immediately dissipated as heat in resistors. In addition to improving the overall efficiency of the vehicle, regeneration can greatly extend the life of the braking system as its parts do not wear as quickly. The most common form of regenerative brake involves an electric motor as an electric generator. In electric railways the electricity generated is fed back into the supply system. In battery electric and hybrid electric vehicles, the energy is stored chemically in a battery, electrically in a bank of capacitors, or mechanically in a rotating flywheel. Hydraulic hybrid vehicles use hydraulic motors to store energy in the form of compressed air. In a fuel cell powered vehicle, the electric energy generated by the motor is used to break waste water down into oxygen, and hydrogen which goes back into the fuel cell for later reuse. Regenerative braking is not by itself sufficient as the sole means of safely bringing a vehicle to a standstill, or slowing it as required, so it must be used in conjunction with another braking system such as friction-based braking. Regenerative and friction braking must both be used, creating the need to control them to produce the required total braking. The GM EV-1 was the first commercial car to do this. In 1997 and 1998 engineers Abraham Farag and Loren Majersik were issued two patents for this brake-by-wire technology. Early applications commonly suffered from a serious safety hazard: in many early electric vehicles with regenerative braking, the same controller positions were used to apply power and to apply the regenerative brake, with the functions being swapped by a separate manual switch. This led to a number of serious accidents when drivers accidentally accelerated when intending to brake, such as the runaway train accident in Wädenswil, Switzerland in 1948, which killed twenty-one people. Electric motors, when used in reverse function as generators, convert mechanical energy into electrical energy. Vehicles propelled by electric motors use them as generators when using regenerative braking, braking by transferring mechanical energy from the wheels to an electrical load. Early examples of this system were the front-wheel drive conversions of horse-drawn cabs by Louis Antoine Krieger in Paris in the 1890s. The Krieger electric landaulet had a drive motor in each front wheel with a second set of parallel windings (bifilar coil) for regenerative braking.In England, 'automatic regenerative control' was introduced to tramway operators by John S. Raworth's Traction Patents 1903–1908, offering them economic and operational benefits as explained in some detail by his son Alfred Raworth.These included tramway systems at Devonport (1903), Rawtenstall, Birmingham, Crystal Palace-Croydon (1906), and many others. Slowing the speed of the cars or keeping it in control on descending gradients, the motors worked as generators and braked the vehicles. The tram cars also had wheel brakes and track slipper brakes which could stop the tram should the electric braking systems fail. In several cases the tram car motors were shunt wound instead of series wound, and the systems on the Crystal Palace line utilized series-parallel controllers. Following a serious accident at Rawtenstall, an embargo was placed on this form of traction in 1911; the regenerative braking system was reintroduced twenty years later.Regenerative braking has been in extensive use on railways for many decades. The Baku-Tbilisi-Batumi railway (Transcaucasus Railway or Georgian railway) started utilizing regenerative braking in the early 1930s. This was especially effective on the steep and dangerous Surami Pass. In Scandinavia the Kiruna to Narvik electrified railway carries iron ore on the steeply-graded route from the mines in Kiruna, in the north of Sweden, down to the port of Narvik in Norway to this day. The rail cars are full of thousands of tons of iron ore on the way down to Narvik, and these trains generate large amounts of electricity by regenerative braking, with a maximum recuperative braking force of 750 kN. From Riksgränsen on the national border to the Port of Narvik, the trains use only a fifth of the power they regenerate. The regenerated energy is sufficient to power the empty trains back up to the national border. Any excess energy from the railway is pumped into the power grid to supply homes and businesses in the region, and the railway is a net generator of electricity. Electric cars used regenerative braking since the earliest experiments, but this was often a complex affair where the driver had to flip switches between various operational modes in order to use it. The Baker Electric Runabout and the Owen Magnetic were early examples, which used many switches and modes controlled by an expensive 'black box' or 'drum switch' as part of their electrical system. These, like the Krieger design, could only practically be used on downhill portions of a trip, and had to be manually engaged.