During the hot dip aluminum plating process, components such as sinking rollers, pulling rollers, and guide plates will come into long-term contact with high-temperature liquid aluminum and be corroded by the aluminum liquid, greatly reducing their service life. Therefore, the development of a material with excellent corrosion resistance to molten aluminum is used to prepare parts for the dipping and plating equipment and protect the equipment from erosion, which can effectively improve the production efficiency of the factory and strengthen the quality of aluminum-plated materials, which is of great significance for the growth of corporate profits. With AlFeNiCoCr as the binder phase and ZrB2 as the hard phase, ZrB2-based ceramic composites were prepared by spark plasma sintering (SPS). SEM, EDS and XRD were used to characterize the microstructure and properties of the sintered, corroded, and abraded material samples. The density, fracture toughness, corrosion rate and wear amount of the composite material were measured. The results show that ZrB2-AlFeNiCoCr ceramics have compact structure and excellent mechanical properties, and the density, hardness and fracture toughness of ZrB2-AlFeNiCoCr increase with the increase in sintering temperature. However, when the composite material is at 1600 °C, the relative density of the sintering at 1600 °C decreases due to the overflow of the bonding phase. Therefore, when the sintering temperature is 1500 °C, the high entropy alloy has the best performance. The average corrosion rate of ZrB2-1500 at 700 °C liquid aluminum is 1.225 × 10−3 mm/h, and the wear amount in the friction and wear test is 0.104 mm3.
In this study, five kinds of (Zr0.2Ta0.2Ti0.2Cr0.2Hf0.2)Si2 high-entropy ceramics were prepared by a two-step method under different vacuum pressureless pre-sintering processes, and the microstructures and mechanical properties of the ceramics under different parameters of the pre-sintering process were systematically discussed. The results show that the physical structure of the ceramic samples remains basically unchanged by changing the pre-sintering conditions; the longer the holding time of the initial pre-sintering, the higher the densification of the samples and all of them are above 95%. The hardness of the ceramics was around 10 GPa, with the best hardness of 10.11 GPa at 1300 °C for 3 h. This conclusion provides data support for the optimization of the high-entropy ceramics preparation process.
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