Abstract In the present study, spherical Ti-6Al-4V powders were cold sprayed on titanium, aluminum, and magnesium alloy substrates to investigate influences over a wide range of damping conditions and respective deceleration of impacting particles. Single impacts were produced via wipe tests and bonding was evaluated by cavitation testing followed by SEM examination of impact and fracture morphologies. The results show that better bonding is achieved for material combinations with similar properties due to high adiabatic shear instabilities that result in microfusion at the particle-substrate interface. In the case of dissimilar materials, the conditions for bonding can be reached in an intermediate stage, but bonded areas may later separate due to particle movement around the interface.
Although a lot of in vitro and in vivo assays have been performed during the last few decades years for hydroxyapatite bioactive coatings, there is a lack of exploitation of real-time in vitro interaction measurements. In the present work, real-time interactions for a plasma sprayed hydroxyapatite coating were measured by a Multi-Parametric Surface Plasmon Resonance (MP-SPR), and the results were compared with standard traditional cell viability in vitro assays. MP-SPR is proven to be suitable not only for measurement of molecule-molecule interactions but also molecule-material interaction measurements and cell interaction. Although SPR is extensively utilized in interaction studies, recent research of protein or cell adsorption on hydroxyapatite coatings for prostheses applications was not found. The as-sprayed hydroxyapatite coating resulted in 62.4% of crystalline phase and an average thickness of 24 ± 6 μm. The MP-SPR was used to measure lysozyme protein and human mesenchymal stem cells interaction to the hydroxyapatite coating. A comparison between the standard gold sensor and Hydroxyapatite (HA)-plasma coated sensor denoted a clearly favourable cell attachment on HA coated sensor as a significantly higher signal of cell binding was detected. Moreover, traditional cell viability and proliferation tests showed increased activity with culture time indicating that cells were proliferating on HA coating. Cells show homogeneous distribution and proliferation along the HA surface between one and seven days with no significant mortality. Cells were flattened and spread on rough surfaces from the first day, with increasing cytoplasmatic extensions during the culture time.
Abstract This article deals with the production of thick ceramic hydroxyapatite coatings obtained by Low Pressure Cold Gas Spray (LPCGS) system. Several factors such as powder microstructure, surface roughness and cold gas spray system are here discussed in the build‐up process. The use of nanocrystalline powder composed by fine agglomerates and needle‐like shape microstructure allows the realignment and compaction of individual crystallites to form thick deposits. In addition, the activation of the substrate surface results convenient for the first impinging particles anchored properly. Then, layer by layer, particles can remain attached leading to coating build‐up. Additionally, the use of low shock pressure as well as constant feeding system provided by LPCGS system lead to homogeneous coatings in comparison with High Pressure Cold Gas Spray (HPCGS) system. The successful coating build‐up has been achieved not only by the use of an agglomerated feedstock powder, but also by previous surface treatment and the use of the low pressure system. The obtaining of HA components by LPCGS is promising within biomedical field. An improvement of component strength is also suggested by means of thermomechanical analysis of the powder. The performance of a post heat‐treatment leads to an increase in HA strength, as well as crystal size.