Mechatronic agricultural machines and equipment are continuously increasing their complexity and cost. In order to ensure their efficiency and reliability and preserve their value, it is important to actively monitor the working loads and register damaging and wear occurring on critical components. This approach needs the introduction of sensors on the machine, which allow continuous monitoring and evaluate the residual life of components. The work presents the development and testing of an innovative low-cost systems for monitoring and diagnostic of off-highway vehicles. The sensor measures the torque of a mechanical power transmissions, and it was designed especially for agricultural machinery. The torque transducer monitors the mechanical power flowing from the tractor into the gearbox and the agricultural implement and is fully integrated with the power take-off driveshaft, thus being generally applicable. The design and development of the transducer was performed following a quality function deployment approach. The system is less expensive considering the typical torque measuring system commercially available and, thanks to its wireless module and integrated power supply, it is reliable and generally applicable to many power take-off to implement combinations.
This paper explores the merits of shape memory wave springs as powering elements of solid-state actuators. Advantages and disadvantages of the wave construction in comparison to the traditional helical shape are presented and discussed by means of dimensionless functions. The main assets of the wave springs are the higher electrical resistance (leading to simpler electrical drives) and the lower cooling time (leading to enhanced working frequency). The wave geometry is also superior in purely mechanical terms to the helical counterpart when axial space is at a premium. A step-by-step design procedure is proposed, leading to the optimal wave spring meeting the multiphysics design specifications and constraints. A case study is finally reported, showing the application of shape memory wave springs to the design of a telescopic linear actuator.
