Wear state of a gear drive is the most frequent fault in rotating machinery, but there is not a acceptable method to diagnose the wear state in practical plant, and the condition monitoring of gear wear state has been carried out mainly by statistical way and experience. In order to overcome the difficulties, in the 1st report, we have pointed out the problems of the traditional diagnosis method using only the dynamic model of normal state, and clarify the dynamic characteristics on failure gears by the locus analysis of the meshing contact point. In this report, we show the dynamic characteristics by simulation and experiment, and propose feature parameters for diagnosing wear state of gear drive. The efficiency of the method proposed in this paper is verified by the results of simulation and experiment.
Abstract Waterborne coatings are safe and environmentally friendly and widely used in automobile, construction and other fields. The low hardness of films formed by water-based anticorrosion coatings and their poor anticorrosion effect can be resulted from the addition of hydrophilic substances, which make it easy for water penetration. In this experiment, glycidyl methacrylate (GMA), butyl acrylate (BA), methyl methacrylate (MMA), and acrylic acid (AA) were used as the polymerization monomers to enhance the hardness, adhesion, and film-forming properties of the coatings by introducing the epoxy bond of GMA in the synthesis. The appropriate formula ratios for the waterborne coatings were determined by conditioning the content of wetting agent, thickener, levelling agent, defoamer, and modified acrylic-based resin. Based on this formula, suitable additive ratios of graphene were determined by condition experiments. When the addition ratio of graphene was 0.6wt% - 0.8wt%, the obtained coatings exhibited satisfactory hardness, film-forming properties, strong adhesion and anticorrosive properties. The results of salt spray tests and potentiodynamic polarization experiments verified that graphene in a certain proportion can effectively block the penetration of water, so that the coating presented excellent properties.
The paper analyzes the adopt bush event in maintenance of the electric generation diesel engine of a ship,including in the running test procedure,mounting,lubricating oil as well as the installation quality,in order to find out the real causes for adopt bush,and puts forward the measures of preventing adopt bush in the daily management.
Here, the authors elucidate the microstructure and texture evolution in ultra-low carbon grain oriented silicon steels with (Cu,Mn)S and Nb(C,N) as inhibitors. Both Cu- and Nb-bearing steels exhibit microstructural and texture gradients across the thickness. The surface layer is characterized by recrystallized equiaxed grains, while the subsurface layer is dominated by strong Goss texture, and the center layer is composed of elongated deformed bands with strong α-fiber including {100}<110>∼{223}<110> texture. In contrast to the Cu-bearing hot rolled sheet, the deformed center zone of Nb-hot rolled sheet is broadened and indicate a new {111}<110> component, while the neighboring Goss zone, which act as the nuclei for secondary recrystallization is reduced. Also, the fraction of Goss texture in Nb-primary recrystallized sheets is lower than Cu-primary sheets in a series of specimens subjected to identical annealing temperature prior to secondary recrystallization because of inheriting texture of hot rolled sheets. On the other hand, compared to the (Cu,Mn)S particles, the Nb(C,N) particles significantly hinder the primary recrystallized grain growth. The onset of secondary recrystallization for Cu-bearing steel is 950 °C, while the growth of Nb-primary grains continue to be strongly inhibited at 975 °C. After high-temperature annealing, a high magnetic induction (B8 is ≈1. 8 T) is obtained in Cu-bearing steel. In contrast, in Nb-bearing steel, there is no secondary recrystallization or the non-Goss grain ({113}<110>) is abnormal growth, and the magnetic induction B8 is ≈1.48–1.5 T. The lower magnetic induction of Nb-bearing silicon steel is related to the lower fraction of primary Goss texture and the stronger pinning effect of Nb(C,N) inhibitors.
Many factors affect the strip thickness in the industrial production process of twin‐roll strip casting, such as pouring temperature, casting speed, cooling capacity, cast‐rolling force, and so on. When the pouring temperature and cooling capacity are specified, the magnitude of the cast‐rolling force is determined by the actual roll gap, which has a significant effect on the thickness, shape, and surface quality of the cast strip. As a result, the actual roll gap size is critical for smooth realization. In the actual casting process, thermal deformation is a direct factor influencing the change in roll gap shape for a given roll gap value. Hence, any factor influencing the thermal deformation indirectly influences the roll gap shape. Thus, the critical factors determining the thermal deformation are simulated and studied in this research, which is integrated with actual production, based on the application and secondary development of ANSYS. The effect law of each process parameter on the thermal deformation of the casting roll is given, and corresponding mathematical models are established. This research lays the foundation for the establishment of the cast strip thickness control model and the realization of online control of strip thickness.