Natural convection heat transfer was experimentally investigated in a staggered array of heated cylinders, oriented horizontally within a rectangular isothermal enclosure. The test conditions were characteristic of a spent-fuel assembly during transport or horizontal dry storage. The assembly was configured with a pitch-to-diameter ratio of 1.33 and backfilled with pressurized helium or nitrogen. The backfill pressure was varied between 1 and 5 atm, while the assembly power was varied between 1 and 5 W per heater rod. The resulting data are presented in the form of Nusselt-Rayleigh number correlations, where the Nusselt number has been corrected for thermal radiation using a numerical technique. The staggered-array data are compared to previous data for a similar-pitch aligned rod array (a simulated boiling water reactor fuel assembly) to determine if convective heat transfer is enhanced or hindered in a staggered configuration. For the overall array, both the staggered and aligned configurations yield Nusselt-Rayleigh curves with a three-regime trend, which suggests distinct conduction and convection regimes separated by a transition regime. For lower Rayleigh numbers (<106), representative of the conduction regime, the aligned-array Nusselt number is 10 to 12% higher than the corresponding staggered-array value. However, in the convection regime at higher Rayleigh numbers, the staggered-array Nusselt number slightly exceeds the aligned- array Nusselt number. This is attributed to the fact that the staggered array begins to transition into the convection regime at lower Rayleigh number than the aligned array. For both configurations, the slope of the Nusselt-Rayleigh curve in the convection regime suggests turbulent flow conditions.
This thesis presents the results of an experimental investigation of natural convection heat transfer in a staggered array of heated cylinders, oriented horizontally within a rectangular enclosure. The main purpose of this research was to extend the knowledge of heat transfer within enclosed bundles of spent nuclear fuel rods sealed within a shipping or storage container. This research extends Canaan`s investigation of an aligned array of heated cylinders that thermally simulated a boiling water reactor (BWR) spent fuel assembly sealed within a shipping or storage cask. The results are presented in terms of piecewise Nusselt-Rayleigh number correlations of the form Nu = C(Ra){sup n}, where C and n are constants. Correlations are presented both for individual rods within the array and for the array as a whole. The correlations are based only on the convective component of the heat transfer. The radiative component was calculated with a finite-element code that used measured surface temperatures, rod array geometry, and measured surface emissivities as inputs. The correlation results are compared to Canaan`s aligned array results and to other studies of natural convection in horizontal tube arrays.
Results are presented for the thermal characterization of a simulated automotive engine control module in both natural and forced convection environments. The module consists of a 4-layer printed circuit board mounted inside a cast aluminum box that has similar dimensions to an actual engine controller. A 272-lead plastic ball grid array (PBGA) package containing a thermal test die is mounted on the circuit board. The board also has auxiliary patch heaters attached to its surface which simulate the additional components in an engine controller. The aluminum box has cartridge heaters mounted on the outside of the box that simulate power dissipation from the power drivers. Results show that junction temperature rise above ambient is strongly dependent on die input power and the total power dissipation on the board. Junction temperature rise is more weakly dependent on cartridge heater input power, box orientation, and die size. Junction temperature rise above ambient divided by package power is a linear function of board temperature rise above ambient divided by package power.