The objective of this study is to investigate the behavior of Aluminum shells AA5083-H116 under low energy impact and the effects of curvature and thickness were assessed under different impact velocities (5.6, 7.5, 9.5, 11.5 m/s). LS-DYNA software was used to evaluate the amount of absorbed energy by the Aluminum shell during impact under different curvature parameter c. The results showed that the amount of absorbed energy incereases with increasing curvature in a linear relationship which make it possible to predict the amount of absorbed energy for this aluminum alloy under different impact energy. Aslo, the amount of absorbed energy has a direct linear relation with the rise of impact energy. The slopes of curves for absorbed energy with respect to the imapct energy are similar for all curvatures. Shell thickness has inverse effect on the amount of absorbed energy and the relation shows similar ternds with diffrent curvatures. However thick shells show significant increase in maximum force and better stability in the dynamic behavior with less fluctuations in the impact force as the cuvature increases.
ABSTRACT: Drilling cost is one of the main obstacles hindering the development of deep geothermal energy, especially in hard granite formations at great depths. In ORCHYD, an H2020 project, we develop an innovative drilling technology that merges percussion drilling and high-pressure water jetting for drilling hard crystalline rocks. In laboratory, we have demonstrated a fourfold improvement in drilling performance when contrasted with conventional techniques. This article delves into the study of impact of realistic operational conditions, characterized by high in-situ confining stress and hydrostatic pressure, on the drilling technique. We study variables affecting the mud hammer's performance. Experimentally, our drilling test laboratory houses a set-up designed to dissect the mechanisms of rock fracture during indentation under realistic downhole conditions. Numerically we harnessed our in-house rock fracture software, SOLDITY that leverages a hybrid FDEM method to simulate the intricate interactions of rocks under confining pressures. Our analysis of experimental and numerical data centered on rock fractures. Our findings show that breaking rock can be 2-3 times more challenging under higher confinement compared to lower confinement conditions. This insight has significant implications for optimizing ORCHYD techniques, improving the efficiency of rock destruction. 1. INTRODUCTION Geothermal energy is positioned as one important component in the drive to achieve Net Zero Emissions (NZE) by 2050, offering a clean, sustainable, and reliable source of renewable energy. Nevertheless, the high costs associated with geothermal drilling pose a significant obstacle to its widespread adoption and scalability (Angelone, 2014). The primary cost driver in deep geothermal drilling stems from the necessity to penetrate deep and dense crystalline rock formations, such as granites, typically located at depths exceeding 4 km. Deeper drilling not only escalates operational expenses but also demands a substantial increase in the energy required to break rocks under extreme confining stresses and hydrodynamic pressures. Conventional rotary drilling, such as roller cone and polycrystalline diamond carbide (PDC) bits, encounter difficulties penetrating hard formations like granite, resulting in sluggish rate of penetration (ROP) (Cardoe et al., 2021; Baujard et al., 2017). Percussion drilling, characterized by its effectiveness in penetrating hard formations, has garnered considerable attention in deep geothermal industry, specifically for basement drilling. Despite its advantages, such as enhanced rock penetration and reduced drilling costs, percussion drilling encounters limitations, notably in achieving higher ROP under high confining conditions dictated by geological stresses and mud pressure in the wellbore (Gnirk and Cheatham, 1965; Han et al., 2006).
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Abstract Drilling through hard crystalline rocks like granites is challenging and taxing on the overall performance due to reduced rate of penetration (ROP). While efforts have been made in improving polycrystalline diamond compact (PDC) bits to increase ROP in hard rocks, the evidence of their field performance is currently restricted to only a few sites. There exists scope for alternative drilling technology where a significant fraction of hard rocks are present, such as in deep geothermal wells for electricity generation. In the ORCHYD project, two mature technologies – high pressure water jetting (HPWJ) and percussion drilling - were combined. A combination of bit profile and peripherical groove (slotted by HPWJ) creates a stress-relief effect releasing the rock from surrounding geological stresses, requiring lower energy to break the rock using a mud hammer. Furthermore, pressure waves due to percussion are reflected by free surfaces at the groove aiding in rock breakage. In this project, an experimental study on the influence of operating conditions such as HPWJ pressure, bottom hole pressure and surrounding geological stresses on the drilling performance was conducted. Several tests were performed at a dedicated drilling laboratory where the operational parameters can be varied to emulate drilling conditions for depths up to 4 km. As compared to tricone roller bits, ORCHYD technology guaranteed at least 4 times increase in the drilling performance. The performance of HPWJ in slotting a peripheral groove and mud hammer in rock breakage were strongly influenced by the operational conditions, e.g., for a given jet pressure the groove depth decreased significantly with increased bottom hole pressure. In this work, effects of such operating conditions on drilling performance were tested for different types of rocks such as Sidobre, Kuru Grey and Red Bohus. A sensitivity analysis of the influencing parameters on drilling performance of this technology is presented in this work. With increasing geological stresses, the proposed drilling technique is more effective in increasing ROP due to the stress relief effect. A novel technique combining HPWJ and percussion drilling using a mud hammer prototype was developed to show improved drilling performance in deep, hard rocks as compared to conventional drilling technique. Through this work, the performance of this method under different realistic drilling conditions was studied to optimize ROP, especially when drilling hard abrasive formations in deep oil and gas or geothermal wells.
This paper presents a novel meso-scale modelling framework to investigate the fracture process in steel fibre reinforced concrete (SFRC) under uniaxial tension and compression considering its 3D mesostructural characteristics, including different types of fibres, realistic shaped aggregates, mortar, interfacial transition zone and voids. Based on a hybrid damage model consisting of cohesive element method and damage plasticity method, a cost-effective finite element approach was proposed to simulate the fracture behaviour of SFRC in terms of stress–strain response, energy dissipation and crack morphology. The results indicated that under given conditions, the straight and hooked-end fibres improved the compressive damage tolerances of concrete over 11.5% while the spiral fibres had a negligible effect of 2.6%. The tensile macro-damage level index introduced was reduced over 15% by all fibres. Compared to straight fibres, the higher anchoring capacity of spiral fibres reduced the reinforcement performance while hooked-end fibres did not exhibit a significant influence.
This study aimed to fabricate dental posts with functionally graded structures comprised of zirconia, titanium, and hydroxyapatite and compare their thermomechanical behavior with homogeneous zirconia and titanium posts in simulated models of upper central incisor. The results indicated the gradual behavior of functionally graded dental posts in terms of physical and mechanical properties. The finite element analysis revealed a more efficient equilibration to the oral environment after removing the thermal stress in functionally graded dental post compared to the homogeneous counterparts. Therefore, the functionally graded structures could reduce the stress/strain concentrations and interfacial stresses in root canal and minimize the likelihood of root fracture.